Some automation tasks are about pace. Others are about security. Now and again, you get each. That’s precisely what occurred at a bakery that not too long ago deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the danger, calculated the ROI, and made a good move rapidly. Here’s what made this such a simple win.
From ergonomic pressure to a wise funding
This buyer makes English muffins which are utilized in a widely known quick meals breakfast sandwich. They aren’t transport to retail, however the quantity is excessive, and all the things is tray packed. These trays should not heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in by means of one among our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though that they had not skilled a again damage but, they noticed the danger coming. Their purpose was clear: enhance security, cut back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made excellent sense
They initially thought of shopping for one palletizer to serve two packaging traces. However once they ran by means of the structure and product stream, they realized that switching between merchandise would require speedy pallet substitute. Any delays would threat shutting down their packaging line.
In order that they selected to buy two palletizing cells as a substitute. Even with the elevated funding, tinheritor return on funding was nonetheless underneath 12 months. That made the choice even simpler.
Versatile gear that adapts to vary
Like many bakeries, this buyer expects modifications in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 offered the attain and suppleness they wanted, and Robotiq’s simulation instruments helped them verify that the system would match their house and meet their dealing with necessities.
They appreciated how simple it was to regulate the configuration if their product wants developed. That adaptability was simply as necessary because the efficiency itself.
Set up dealt with by a trusted associate
Their native integrator, a Robotiq Professional Associate, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help bundle, we stayed obtainable in case they wanted help.
Our purpose is to assist clients succeed, whether or not by means of direct service or collaboration with trusted companions.
Two shifts, robust payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That type of schedule makes the fee justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Answer usually pays for itself in underneath a yr.
While you add in extra time or prolonged shifts, the payback turns into even quicker.
Room to develop
This model has two amenities within the area. The primary one has room for as much as two extra palletizers. The second website may have three or 4. Past that, they function different amenities underneath totally different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are a terrific match for palletizing automation
You probably have ever labored in a bakery, you already know the trays. They’re massive, they stack excessive, and they’re onerous on the physique. Only one again damage may price greater than an entire palletizing system. Even earlier than accidents occur, the productiveness positive aspects alone could make a powerful enterprise case.
Palletizing automation in bakeries isn’t just about pace. It’s about security, consistency, and preserving your individuals wholesome whereas preserving your traces operating.
Remaining ideas: begin sooner, save quicker
One factor I at all times inform clients is that this. In case you are nonetheless palletizing by hand, you’re already spending greater than you might want to. Each day with out automation is a day you’re lacking out on financial savings and taking up pointless threat.
In case you are operating lengthy shifts, shifting heavy trays, or counting on a small group to maintain issues shifting, now could be the time to contemplate a wiser means.
Wish to see if Robotiq Palletizing Options can suit your manufacturing facility wants? Answer a series of questions to search out out in a matter of minutes!
