Eckerts Wacholder Brennerei GmbH is a German distillery that blends long-standing craftsmanship with fashionable manufacturing strategies. To enhance packaging effectivity, the corporate applied Robotiq Lean Palletizing. This automation undertaking elevated throughput, improved security, and lowered the handbook workload—all with out disrupting the distillery’s conventional processes.
The problem: Heavy cartons, weak containers, and restricted area
Eckerts produces and ships a variety of spirits. The tip-of-line palletizing course of created a number of bottlenecks:
- Heavy cartons (as much as 8 kg every) slowed down handbook dealing with.
- Structurally weak containers required mild, constant placement.
- A compact workshop made it troublesome to put in absolutely enclosed methods.
- Security considerations arose as a result of staff wanted to work near the robotic.
- Coaching time for brand spanking new expertise needed to stay minimal to keep away from disruptions.
The staff wished automation that improved effectivity whereas defending each product high quality and worker well-being.
Why Eckerts chosen Robotiq
To validate the answer, Eckerts despatched its heaviest cartons to Robotiq’s Lyon workplace. The palletizer efficiently dealt with each field sort, demonstrating its functionality earlier than set up.
Key attributes that supported the choice:
- Open, enclosure-free structure that match the distillery’s restricted ground area.
- Built-in security options that cease the robotic robotically when individuals method.
- Quick onboarding, permitting staff to make use of the system confidently after someday of coaching.
- Compatibility with 15 completely different carton sorts, decreasing changeover effort.
“This resolution is likely one of the greatest issues we’ve purchased in recent times. The system has been operating flawlessly from day one.”
– Manufacturing Supervisor Andreas Klemp
The answer: Robotiq Lean Palletizing
Robotiq Lean Palletizing offered the next capabilities:
- Excessive throughput, supporting as much as 500 cartons per hour.
- Exact dealing with, very best for fragile or weaker cardboard constructions.
- Protected human-robot interplay, suited to small manufacturing areas.
- Consumer-friendly software program that simplifies setup and operation.
The system’s design allowed Eckerts to automate palletizing whereas preserving the workflow of a standard distillery atmosphere.
Outcomes: Effectivity, security, and sooner operations
After implementing the Robotiq resolution, Eckerts noticed a number of enhancements:
1. Elevated effectivity
The palletizer dealt with heavy masses persistently, decreasing handbook lifting and bettering general throughput.
2. Decrease labor prices
Operators may shift from repetitive duties to higher-value tasks in manufacturing.
3. Safer working situations
Constructed-in security options maintained a safe atmosphere, even inside a compact workspace.
4. Speedy worker adoption
Coaching required solely someday, decreasing downtime and enabling instant use.
The affect: Custom supported by fashionable automation
Eckerts’ expertise demonstrates how automation can combine seamlessly right into a heritage-focused business. Robotiq Lean Palletizing helped the distillery:
- Preserve product high quality
- Scale back bodily pressure
- Enhance manufacturing stability
- Help long-term operational sustainability
Automation grew to become a option to defend craftsmanship, not change it.
Discover Lean Palletizing for your self
Producers dealing with heavy masses, combined packaging, or workforce constraints can profit from the identical dependable and secure automation system used at Eckerts.
If you wish to see whether or not palletizing automation is sensible in your facility, begin with the Palletizing Fit Tool — a fast, interactive option to see if Lean Palletizing is the best match in your line.
Need extra tales from actual factories like yours?
Observe Robotiq on LinkedIn and be a part of over 75,000 producers seeing how automation retains individuals secure, and manufacturing operating sturdy.
