Welcome to Science Class 101. I’m your instructor for the following jiffy, to interrupt down what it’s about D3O’s non-Newtonian materials that makes its upcoming vary of helmet safety doubtlessly revolutionary.
Let’s start. A non-Newtonian substance modifications its viscosity or circulate traits relying on the drive performing upon it. It behaves like a liquid below sluggish motion and like a stable when instantly struck with drive, giving it the flexibility for use in purposes starting from pothole patches to fireproof batteries to programmable metafluids.
One other software is in protective gear, due to its potential to offer the very best of each worlds: flexibility for consolation and rigidity for cover when wanted. That’s why it’s turn out to be the go-to materials for impression safety throughout so many industries. Our personal Loz Blain did a candy piece back in 2010, during which he examined D3O’s physique armor.
D3O
Due to its distinctive protecting qualities, the D3O materials is utilized in military and law enforcement equipment, sports activities protecting gear, client electronics, and industrial security put on. And you understand it’s an enormous deal if one of many world’s most outstanding motorbike impression safety corporations is foraying into its use in helmet liners.
Properly, D30 has achieved simply that with its new vary, that’s scheduled to be accessible by 2027. First proven as an idea design in 2022 referred to as “Amp,” the all-new liner expertise relies on the corporate’s experience in making protecting gear for the American protection sector and American soccer.

D3O
In an effort to higher soak up low-level impacts like a department hitting your helmet throughout off-road driving, the unique Amp idea design included a tiny layer of D3O’s delicate, versatile safety contained in the plush lining of a helmet. “It’s the lacking half in our impression safety story inside motorbike gear,” Mostyn Thomas, Chief Advertising Officer of D30 advised MCN.
Now, whereas all of it sounds effectively and good, I’ve a couple of inhibitions. Initially, D3O’s greatest benefit as motorbike armor is that it is super-flexible till it will get hit, so you are a bit freer to maneuver. Heads do not transfer, do they? What’s the entire level then?
“We need to disrupt the market customary – whether or not that’s weight, consolation, or efficiency – however we additionally want to think about how the product integrates with the primary shell of the helmet – it’s very tough to ask a model to throw away 40 years of provide chain and operation,” stated Thomas. Among the helmet corporations D30 is working with have spent a long time creating the crush foam they’re at present utilizing. I don’t see D3O’s helmet liners being an in a single day success.
Then, right here’s the massive one: expanded polystyrene foam or EPS, as we all know it, cracks and crushes to dissipate the drive upon impression. In actual fact, it does a bloody nice job at it! And it is tremendous light-weight, equally low cost, and straightforward to fabricate.

D3O
So, what benefit does D3O really convey? It doesn’t appear to be you want the flexibleness within the liner, and it is laborious to see the way it would possibly beat the EPS foam on manufacturing price, weight, or efficiency. Not that I’m instantly an professional in helmet tech, nevertheless it does appear awfully bold to me, a minimum of for now.
We’re wanting ahead to seeing some take a look at information finally. If it certainly does an excellent job at saving extra lives, it’d effectively be the following motorbike gear breakthrough. Till then, I’ll fortunately placed on my Bell lid to avoid wasting my mind … no matter I’ve left of it.