The push to take action by way of chemical means is a response to the shortcomings of different methods they’ve tried. Conventional mechanical recycling by way of shredding and grinding causes fibers to break down. The ensuing material have to be blended with 70 to 80 percent virgin material in order that something made with it doesn’t tablet and tear.
The rather more prevalent technique entails turning discarded plastic bottles into new polyester. Patagonia pioneered this approach within the early ’90s, and by the beginning of this decade nearly all recycled polyester was sourced from old bottles. Immediately, nevertheless, corporations have more and more confronted lawsuits and regulatory scrutiny from those that would quite see bottles turned again into bottles.
Chemical recycling is meant to be the following neatest thing. The time period refers to utilizing solvents to dissolve fibers into their base chemical items—constructing blocks that may be spun into new materials. On its face, this can be a actually “round” answer, as a result of it doesn’t rely on bottles, and proponents say it could flip your used polyester shirts or operating shorts into new ones time and again, with no loss in material high quality.
That’s the imaginative and prescient now being promoted by fast-fashion manufacturers like Gap, H&M, and Levi’s, lots of which have signed multiyear agreements with a handful of chemical recycling startups. Final fall, Nike agreed to supply “round” polyester from two of them: the Swedish agency Syre and Loop Industries within the US.
Analysis does bear out a few of the hype. Technically, chemical recycling can produce virgin-quality polyester, and at the very least one technique, referred to as methanolysis, is able to preserving that high quality by way of repeated rounds of recycling. However there are significant constraints.
Diana Ferreira, a textile researcher on the College of Minho in Portugal, mentioned textile-to-textile chemical recycling stays restricted by the provision of appropriate material to work with. “If we’re coping with clear, well-sorted, polyester-rich waste streams, chemical recycling can, in precept, produce materials with properties corresponding to virgin polyester,” she mentioned. “Nevertheless, if we’re speaking about postconsumer textile waste, the state of affairs is rather more advanced.”
In different phrases, chemical recycling works finest with industrial scraps, that are extra uniform than piles of used garments. The latter could embody blends of cotton, nylon, wool, spandex, and acrylics, to not point out dyes, chemical coatings, thread, labels, and zippers. All of these items makes chemical recycling a lot much less possible—at the very least, not with out meticulous sorting and repeated rounds of pretreatment to chemically take away all of these contaminants.
“If we wished it to work, we must have our garments … be one hundred pc polyester, and we’d must do away with so many poisonous chemical compounds,” Singla mentioned.
Beth Jensen, of the nonprofit Textile Trade, is extra sanguine. She mentioned “all options,” together with chemical recycling, are wanted to scale back the style business’s dependence on fossil fuels. However she agreed that establishing the infrastructure required for corporations to just accept used clothes and use applied sciences like methanolysis to make it into new attire stays a methods away. Plus, it’s not clear who will construct it. Corporations like Nike? Governments? Recyclers? Some mixture of these entities working collaboratively?

