RAIN Pure Mountain Spring Water runs a fast-moving beverage operation. A number of SKUs, tight ground area, and rising demand put stress on their end-of-line staff. The largest bottleneck was guide palletizing. Operators have been lifting 30-lb instances at six per minute, typically reaching 100,000 lbs per shift. Throughput trusted human endurance, and the pressure was including up.
When guide palletizing holds the road again
RAIN confronted acquainted challenges for mid-sized beverage producers:
- Labor-intensive duties: Two operators stacked heavy corrugated instances all shift lengthy.
- SKU complexity: Extra product variations elevated the danger of stacking and labeling errors.
- Restricted area: Conventional palletizing tools was too massive for his or her facility.
Even with engineering experience in-house, constructing a customized palletizer would have meant lengthy lead instances and better threat.
A compact, ready-to-run repair
RAIN chosen the Robotiq PE20 Lean Palletizer, powered by a collaborative robotic from Common Robots. The system delivered the pace and reliability they wanted—with out main format adjustments.
Key benefits for RAIN:
- Small footprint that match their current line
- Built-in security scanner that diminished guarding necessities
- Quick deployment with minimal downtime
- Straightforward programming, even with out robotics expertise
Founder Mark Majkrzak summed it up merely:
“This answer improves throughput, operator well being and security, gross manufacturing and labor utilization. All with out anybody dropping their job.”
Turning heavy lifting into high-value work
Automation didn’t exchange RAIN’s staff; it elevated them.
The 2 operators beforehand devoted to palletizing now maintain forklift certifications and help higher-value areas of the plant.
In the meantime, the PE20 runs constantly and retains tempo with manufacturing. RAIN received:
- Fast throughput beneficial properties
- A safer, extra ergonomic workflow
- A faster-than-expected ROI
What this implies for beverage producers
RAIN’s expertise displays a sample throughout the Meals & Beverage trade. Compact cobot palletizers take away probably the most bodily demanding end-of-line job. They scale with SKU adjustments. They match the place conventional methods can’t. And so they ship leads to weeks, not months.
If you wish to see whether or not palletizing automation is sensible in your facility, begin right here.
Strive the Palletizing Fit Tool — a fast, interactive solution to see if Lean Palletizing is the appropriate match in your line.
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