Panovo Alimentaria, a part of Grupo Proan, is a number one Mexican bakery producer producing snack desserts and frozen baked items across the clock. With greater than 1,000 workers and a number of manufacturing strains, Panovo was operating right into a problem widespread throughout meals manufacturing: handbook palletizing was holding them again.
Operators had been required to stack containers as much as 2.5 meters (98 in) excessive — a bodily exhausting activity that brought about fatigue, excessive turnover, and ergonomic dangers, particularly throughout in a single day shifts. Guide stacking additionally created inconsistent pallet high quality and strained logistics. And since Panovo’s amenities supplied restricted flooring house, giant retrofitted gear merely wasn’t an possibility.
“We had a giant want to cut back operator fatigue within the packaging space, particularly for palletizing. We required a low-cost, small-footprint resolution as a result of our house is restricted and retrofitting massive machines is troublesome.”
— Juan Barba, Mission Engineer, Panovo Alimentaria
Aa collaborative strategy to palletizing
Panovo partnered with Robotiq and native integrator HTL to implement 5 collaborative robotic palletizing cells throughout its manufacturing strains. The mannequin that match greatest was Robotiq’s AX10 Palletizer, able to stacking pallets as much as 2,750 mm (108 in) excessive, even in low-temperature environments.
Key to the success was the user-friendly interface, which helped operators shortly adapt to the brand new system. With help and coaching from Robotiq and HTL, the transition was easy and worker buy-in was quick.
“The robots didn’t threaten our employees. Quite the opposite, they had been amazed — and wanting to study.”
— Víctor Antimo, Operations Supervisor, Planta Vualá
Outcomes that stack up
The influence was felt on each the store flooring and in logistics:
- Improved operator well-being: Employees now not endure the pressure of stacking heavy containers overhead, decreasing ergonomic dangers and making a safer, extra comfy work surroundings.
- Higher retention: Workers embraced automation, boosting job satisfaction and decreasing turnover.
- Constant high quality: Robotic palletizing delivered dependable, uniform pallets that streamlined logistics.
- Flexibility for the longer term: The system simply handles a number of product codecs and adapts to Panovo’s evolving wants.
Panovo is already planning to broaden automated palletizing throughout extra strains.
Lean Palletizing in motion
Panovo’s journey exhibits how collaborative automation frees human arms from repetitive duties whereas making manufacturing extra dependable. By selecting Robotiq Palletizers, Panovo not solely diminished harm danger and turnover, but in addition set itself up for scalable, long-term success.
To study extra about Panovo’s success story, try the full case study or watch the on-demand webinar!
Let’s make your manufacturing facility future-ready
We have made it simpler than ever to see how a Robotiq Palletizer may rework your operations. To get a full report, together with a personalised 3D render and ROI calculation, reply just a few questions from our Palletizing Fit Tool.
